Designed for resin composite processes, solving coating pain points for downstream manufacturers. Six core advantages:
1. Uniform resin penetration in one pass
The double-sided non-woven fabric features natural capillary wicking. Resin automatically infiltrates and flows into honeycomb cell walls after coating – no repeated rolling needed. Coating time per panel reduced by 70%.
2. Finished product yield jumps to over 95%
Conventional cores achieve only ~75% yield due to uneven penetration and delamination. With our product, first-pass yield exceeds 95%, reducing scrap loss by 80%.
3. Peel strength doubles
Non-woven fibers form micro-mechanical interlocking with cured resin – peel strength is 2–3 times that of ordinary smooth cores, completely eliminating skin detachment.
4. Dimensional stability – no warping or deformation
PP substrate is heat-stabilized, remaining flat during resin curing exotherm (50–80°C). Post-molding trimming time reduced by 60%.
5. Lightweight and material saving
Core density as low as 60 kg/m³ – 15–20% lighter than conventional products. Uniform penetration also saves 15–20% resin, lowering total material + labor cost by 10–15%.
6. 100% recyclable – environmentally compliant
Both PP and non-woven fabric are recyclable, meeting EU, Japan and other market environmental regulations – helping downstream exporters pass compliance easily.
Applicable processes: mechanical roller impregnation, hand lay-up, vacuum infusion
Applicable resins: unsaturated polyester, vinyl ester, epoxy, etc.
Customization range: cell size 6/8 mm, density 80/100kg/m³, thickness 8–300 mm, non-woven weight 40 g/m²